Molecular Recycling

What Is Chemical Recycling, Why Does It Have So Many Different Names, and Why Does It Matter?

By Paula Luu, Senior Director at the Center for the Circular Economy at Closed Loop Partners

August 15, 2023

Closed Loop Partners spent 18 months investigating the environmental impacts and financial viability of several types of molecular recycling technologies (sometimes also called advanced recycling or chemical recycling) to understand how and if these diverse technologies can fit into a circular future for plastics. Here’s what we found.

  1. Molecular recycling is a diverse sector that can be categorized into three distinct technology categories: purification, depolymerization and conversion.

 

Figure 1: Molecular Recycling Technology Categories and Their Outputs

Molecular recycling is a broad umbrella term – also referred to as chemical recycling or advanced recycling – that encompasses dozens of technologies that use solvents, heat, enzymes, and even sound waves to purify or break down a wide range of plastic feedstocks to create polymers, monomers, oligomers or hydrocarbon products so that they can re-enter manufacturing supply chains, instead of going to landfill.

In other words, molecular recycling technologies can break down plastic waste into its constituent building blocks, which can then be used to create new plastic products. These technologies are only circular when their supply chains produce a final product. Converting plastics to fuel is not recycling or circular. Molecular recycling is a group of technologies that can complement mechanical recycling and help widen the aperture of plastic waste that we can recycle today.

 

  1. Molecular recycling is only one part of a suite of solutions to address plastic waste; both upstream and downstream solutions are needed, including design and reuse, as well as mechanical and molecular recycling, and policy.

 

Figure 2. The suite of solutions needed to reduce plastic waste

Molecular recycling is part of a suite of solutions needed for a circular plastics economy. It is not a silver bullet but plays an important role in creating a waste-free future for our hardest-to-recycle plastics which include the 41 million metric tons of textiles and approximately 2,000 wind turbine blades expected to go to landfill in the U.S. every year.

 

  1. Expanding the scope of plastics that we recycle is important given the diversity of plastics in our economy. We will not achieve a waste-free future unless we scale solutions that address all plastics.

 

Figure 3. Common Plastics Without Commercial Recovery Solutions, Typically Sent to Landfill every year

The “plastics waste crisis” has been defined in the public and policy discourse as created by single-use plastics. Yet, two-thirds of plastics put into use in the U.S. today are used for purposes other than single-use packaging.  These types of plastics are equally visible and challenging to recover and reuse.

 

  1. Molecular recycling can expand the scope of plastic waste we can recycle, helping to preserve the value of resources in our economy.

 

Figure 4: Inputs and outputs for mechanical, purification, depolymerization and conversion technologies from input to output.

 

Plastic is as ubiquitous as it is diverse. Our current mechanical recycling system is designed to address only a small fraction of plastics in the market – namely, plastic water bottles (PET), milk jugs (HDPE), and in some markets, yogurt cups (rigid polypropylene). Plastic packaging, like plastic film (LDPE) and clear boxy packaging that many salad mixes are sold in (PET thermoforms) are sometimes downcycled into plastic lumber. Textiles and durable plastics are recycled in lower quantities or not at all because there is less consistent demand for these recycled plastics. As a consequence, most plastic waste ends up in landfill.

Molecular recycling technologies can widen the aperture of plastic waste that we can recycle today beyond packaging. Purification technologies can process electronic waste and films. Depolymerization technologies, which largely focus on PET and polyesters, are a critical recycling solution for synthetic textiles including carpets and athletic clothing.  Conversion technologies like gasification can even take mixed waste, breaking down feedstock to basic carbon and hydrogen atoms.

 

  1. Conversion technologies like pyrolysis and gasification can process the highest volume of plastic packaging and can accept mixed plastic packaging feedstock.

 

Closed Loop Partners evaluated nine different technology processes across the three technology categories. When evaluating the total packaging volumes across the United States and Canada, we found that the conversion technologies could accept 82% of all plastic packaging produced, which is more than mechanical, purification, or depolymerization technologies could address alone. These types of technologies also can process mixed plastic waste, while purification and depolymerization requires a sorted and single-resin feedstock. Because feedstock can be mixed, conversion technology companies are often paid to take feedstock rather than paying for feedstock.

Figure 5. Percent of US and Canadian Plastic Packaging that Closed Loop Partner’s Cohort of Molecular recycling Technologies could Address

  1. When considering downstream solutions, a critical metric of success is the amount of recycled plastic (PCR) that each technology solution can produce. The less a polymer is broken down through molecular recycling process, the more recycled plastic will be produced.

 

Each molecular recycling technology category has a distinct supply chain. For example, purification technologies produce finished recycled plastic. Depolymerization technologies produce monomers which would be sent downstream to be easily repolymerized back into plastic. Conversion technologies have the longest route back to becoming plastic. A pyrolysis technology company will produce pyrolysis oil which would be sent and processed by a steam cracker to produce monomers, which are then sent downstream to make plastic again.

Closed Loop Partners calculated how much plastic resin would be produced by each of the three main molecular recycling technologies discussed in this series (e.g., purification, depolymerization and conversion) if we were to put 1,000 kilograms of plastic feedstock into the technology reactor. Purification yielded the highest amount at 88% of material processing efficiency. Conversion technologies yielded the lowest amount of recycled plastic with a 42% processing efficiency. The capacity to move away from virgin plastics requires the recycling sector to be as efficient as possible.

Figure 6: Average mass yield when 1,000kg of plastic waste is put into each technology process

 

  1. From an environmental perspective, purification and depolymerization technologies have a smaller environmental footprint, on average, compared to conversion technologies.

 

Closed Loop Partners also analyzed the energy, greenhouse gases and water impacts of individual technology processes, and the systems-level impact of producing different polymers via purification, depolymerization and conversion technologies. On average, purification was the best performing category across all environmental measures, yielding 20% reduction in greenhouse gas emissions compared to the virgin plastics supply chain. Depolymerization had an average greenhouse gas reduction of 12%, while conversion technologies reduced carbon emissions by 7%, on average. Decarbonizing the plastics supply chain requires prioritizing the solutions that help to meaningfully improve the status quo.

Figure 7: Summary of environmental impacts to produce recycled plastic by technology category

 

 

  1. The less a polymer is broken down through molecular recycling process, the fewer virgin petrochemical inputs are needed to make plastic again – which can reduce the human health impacts of plastic production compared to virgin plastic production.

 

Several chemical inputs are used to produce plastic. We’ve pictured the chemical tree to make PET which is the plastic used in water bottles. Because plastic can be recycled by many types of molecular recycle technologies, our team wanted to understand the potential human health impacts of different technologies. While qualitative in nature, our findings strongly suggest that the less a polymer is broken down through a molecular recycling process, the lower the human health risk because fewer chemicals and processing are

required to build back the polymer. In the illustration below, depolymerization technologies have an advantage over conversion technologies that can also process PET because depolymerization displaces more of the virgin supply chain to create an equivalent amount of plastic.

Figure 8: Summary of environmental impacts to produce recycled plastic by technology category

 

  1. The economic viability of molecular recycling technologies varies depending on several factors, such as the cost and accessibility of feedstocks and the market demand for the recycled products.

 

Analyses conducted by Closed Loop Partners over the course of 18 months across nine technology companies found that at least one technology company was financially viable in each category. Specifically, seven of the nine technology companies evaluated had a positive internal rate of return (IRR) ranging from 6% to 62% in the 2021 base case. It is also noteworthy that two-thirds of the technology companies in our study had positive IRRs, given that our base case assumes that these technologies are expected to sell their outputs at market commodity prices without a premium. Figure 5 above summarizes the expected rate of return across three scenarios: 2021 market pricing, 2019 market pricing, and the expected output pricing cited by the technology companies themselves.

Figure 5: Expected Internal Rate of Return (%) Ranges for Each of the Three Molecular Recycling Technologies

  1. There are tradeoffs to each molecular recycling technology category and type. The viability of one solution depends on those metrics that matter most to a brand, investor, or community.

 

The molecular recycling sector is incredibly nuanced and diverse. Not all technology groups are at the same level of development. Their tolerance for mixed plastics or other contamination varies company to company, just like their performance across environmental impact metrics like energy, water and greenhouse gas emissions. Due diligence prior to investing in strong performing technologies is critical. Closed Loop Partners has summarized the results when observing the category averages between purification, depolymerization, and conversion in the table below. This summary is based on our review of nine technology companies between 2020-2021 and should only serve as a point of data, not a definitive source on the state of the sector at large. The opportunity for consumer brands, policymakers, and investors is to collaborate to develop a vision of success for this sector.

To read our full report on molecular recycling technologies, including a list of more than 100 questions that investors and brands should ask when considering investing in this sector, visit Closed Loop Partner’s website.

The Most Sustainable Bag Is Likely the One You Already Own: 5 Things YOU Can Do to Reduce the Need for Single-Use Plastic Bags

By Sarah Pamplona Santos

July 19, 2023

How often do you get to the checkout counter only to realize you’ve left your reusable bags at home or in the car? It’s happened to all of us, including me.

Don’t be that person stashing plastic bags until your drawer begins to overflow. In addition to going bagless for quick shopping trips, here are 5 tips for remembering to bring your own bag, so YOU can reduce the need for single-use-plastic bags:

  1. Make it visible. Write “bring bags” at the top of your grocery list and leave bags in a basket near your front door or hanging on the doorknob, so you don’t forget them as you are leaving the house.
  2. Make it available. Always keep a few bags in your car for spontaneous shopping trips.
  3. Make it essential. Place an important item in the bag, like your phone, keys or wallet, so you won’t forget it.

4. Make it personal. Purchase reusable bags you actually like, so you’ll be more inclined to carry them with you.

Why is this so important? Every year, 100 billion single-use plastic bags are used annually in the U.S., and its estimated fewer than 10% of them are recycled.

While the convenience of the single-use plastic retail bag can’t be disputed, the negative impact — considering its short use (12 minutes, on average) and long estimated lifespan — has created an untenable situation that is contributing to a mounting global waste crisis. Plastics can now be found in the deepest depth of the ocean, the top of Mount Everest, and on both polar ice caps.

Reducing the number of single-use plastic bags retailers use across their stores can make a tremendous difference. Even a 1% bag reduction would have a substantial impact on our global waste footprint – equivalent to 1 billion fewer bags used and discarded across the U.S.

If you’re already regularly using reusable bags, you are not alone! Learn more about our pilots in Denver and Tucson where 150+ retailers are working together to help all of us reinforce the habit of bringing our bags. Additionally, check out our new playbook full of solutions retailers can implement today to get teams and customers on board with reducing single-use plastic bags and encourage shoppers to reuse their own bags.

While there’s a lot retailers can do; remember, we’re all in this together and YOU can make a difference by reducing the need for single-use plastic bags.

Reuse

How Today’s Single-Use Habits Can Inform the Direction of Reuse Systems of the Future 

By Carolina Lobel and Dan Liswood, Senior Directors at the Center for the Circular Economy

April 24, 2023

To build successful reuse systems, we need to make reuse a natural choice for customers.

With around 250 billion single-use cups used globally each year, contributing to greenhouse gas emissions and lost resources, there is a significant opportunity to reduce our waste by learning from the journey of everyday materials, like cups, that are part of many people’s daily routine. Understanding customer motivation, preference, and behavior is a critical step in advancing a circular economy, where materials are kept in circulation and designed with their next life and use in mind 

Over the past two years, our NextGen Consortium has surveyed thousands of customers on how they buy and consume beverages on the go, and what they do with their cups after they are done. We examined survey results* across three types of cups for: 1) hot coffee, 2) iced coffee, and 3) fountain soda. These findings inform not only how to improve recycling and composting outcomes for cups today, but also how to optimize for reusable cup systems in the future.  

What we learned:

1) Lives are busy, and people sip on the go.

  • Most customers purchase drinks in single-use cups during busy, on-the-go moments, and drink them in their car 
  • Most people finish drinking within 30 mins to one hour, but hold on to their cup for an hour or more––except for hot coffee drinkers, who generally dispose of their cups in less than one hour

 

2) Nearly half of all cups finish their journey at home.

  • The most common cup journey starts in a drive-thru, is consumed in a vehicle, and then is placed in the trash at home 
  • Few customers dispose of their cup at a coffee shop/restaurant, including in the parking lot
  • Most cups end up in waste streams at home, work or school

 

3) Reusing a cup is more common than it may appear.

  • This is especially true for convenience/gas station purchases and among customers with lower income 
  • Customers are significantly more likely to bring their reusable coffee cups to convenience/gas station vs. other restaurant/coffee shop settings

 

4) Once customers embrace reuse, they tend to stick to it.

  • Of customers who typically reuse their cup, half say they “almost always” bring a refillable cup with them

 

5) There is a desire to cut down on waste if it is convenient.

  • Customers express an interest in different disposal methods, but don’t want to go out of their way to do so 
  • While the majority of customers prefer to reuse or recycle their cups, the say-do gap is real, and the process to recycle or reuse needs to be seamless for people
  • Given the choice, customers say they would rather recycle their cup than throw ​it in the trash  

 

Gaining a better understanding of how customers use and dispose of single-use cups today helps to inform the optimal design of reusable cups and cup sharing systems. As we test these new systems and think through what it will take for reusable cups to become part of our cultural norms and daily habits, these survey findings can help us meet customers where they are instead of expecting new behaviors. These findings also prompt important questions, such as:  

  • How can we make it easy for customers to borrow reusable cups in drive thrus and return the cups on the go and/or from their homes or place of work? 
  • How do we continue to strengthen multi-brand partnerships to build dense networks of restaurants and coffee shops participating in collaborative returnable cup programs? 
  • If customers are still not clear on where to dispose their single-use cups, how do we educate them when a fourth bin of reusable cups is added to the equation? And how do we design reusable cups for recoverability when they do end up in a recycling bin?  
  • For beverages consumed in the car, how might we encourage the use of more durable and insulated reusable options that replicate the performance benefits of styrofoam, a much less sustainable option? 
  • Since the overwhelming number of cups are disposed of at home, the office or at school, can we explore residential or commercial reusable cup collection services that make participation as easy as disposing a cup in the trash or recycle bin? 

 

Bottom line: To build successful reuse systems, we need to make reuse a natural choice for customers. If we make it easy for customers, as part of their busy daily routine, we can make reuse the top option for millions of people. 

Our customer research findings are critical inputs to the NextGen Consortium’s broader strategy to accelerate the transition to reuse. We’ve been researching and testing reusable cups since 2018 and will continue to iterate and advance in 2023 and beyond with in-market tests and other studies, such as financial modeling and environmental impact analyses on reuse. If you would like to be a part of our upcoming studies and pilots, get in touch with us at [email protected]. 

 

* To explore customer behavior related to single-use cups, the NextGen Consortium conducted three, quantitative surveys with 2,500 U.S. respondents​ each focused on 1) hot coffee cups, 2) iced coffee cups, and 3) fountain soda cups over a period ranging from two to three weeks in 2021 and 2022. We examined how customers buy and consume beverages in single-use cups as well as what happens to the cup after purchase. In these studies, “customer” refers to respondents who purchase hot coffee, iced coffee, or fountain soda out of the home regularly, at least once per week.  

Reuse

How Personalized Home Delivery Models Could Spur Successful Reuse Systems

By Georgia Sherwin

March 23, 2023

Georgia Sherwin, Senior Director at Closed Loop Partners’ Center for the Circular Economy interviews Bruno Ballester, ROYAL CANIN Individualization Senior Product Owner. ROYAL CANIN® offers customized pet food and home delivery in reusable packaging to meet the diverse needs of pet owners and in the process has generated interesting learnings about reuse adoption.

  • In a nutshell, can you describe the reusable packaging system implemented by ROYAL CANIN and how it works?

Since June 2022, ROYAL CANIN®, a brand of Mars, Inc, has been partnering with reusable packaging innovator RePack to offer a sustainable solution for home deliveries of ROYAL CANIN IndividualisTM pet food refill orders in France, representing thousands of orders per month. ROYAL CANIN® IndividualisTM is an on-demand, individualized nutritional program created to answer every pet’s unique health needs. Pet owners receive their ROYAL CANIN order in returnable RePack delivery packaging. Once empty, the RePack packaging can be returned through the postal system for free, after which it is cleaned and reused. The packaging can go through this process up to 20 times. The reuse delivery packaging guarantees intact quality of our products at delivery.

After 20 cycles, analysis shows that RePack packaging results in only 0.1kg of waste and 0.9kg of CO2 emitted, compared to 3kg of waste and 4.4kg of CO2 for a cardboard box. The process represents a reduction of 80% of CO2 when comparing the lifecycle of a RePack bag to disposable packaging. We are now exploring potential opportunities to expand this project to the rest of Europe and North America.

  • Why did you decide to implement a reuse model for ROYAL CANIN®? What factors contributed to it?

ROYAL CANIN® is committed to furthering sustainability across all our operations, knowing that reuse, recycling and upcycling packaging are key contributions in alleviating the impact of our activity and helping create a healthy future for pets, people and the planet. We also signed the Ellen MacArthur Foundation’s New Plastics Economy Global Commitment, which encourages responsible behavior and calls for collective engagement to ensure a common vision of a circular economy for plastic, in which it never becomes waste or pollution.

We feel that reuse habits have been lost to today’s dominant single-use, disposable culture, but we think reuse is a trend that is coming back and could become the norm.

This opt-out model for reuse has helped ensure momentum.

  • How has customer adoption evolved over time since the launch of the program?

Customer adoption of the reusable RePack packaging program has been a great success. Importantly, while we leave the choice to our customers to ask if they prefer to switch back to the previous packaging approach, after several thousand orders, no customer has asked to change. This opt-out model for reuse has helped ensure momentum. We also inserted a QR code to collect feedback after each order and the overwhelming feedback from customers was positive. The program received a Net Promoter Score of 76, which indicates that the majority of customers are satisfied and would recommend the approach. In fact, a lot of customers noted they were surprised this type of solution isn’t being deployed more widely and becoming the norm.

A couple of great customer quotes about the reusable packaging system worth highlighting include, “I think it’s an excellent idea, congratulations to the inventor”, “I love it”, “a perfect solution”, “it is a very good initiative. I hope that many companies will follow this”, and “I find this idea great and very practical.” This kind of feedback is really encouraging for us to continue to push the bounds of sustainability initiatives. Beyond our net promoter score increasing, which indicates positive customer satisfaction, we’ve also saved time from an operations perspective by packing parcels with RePack vs. cardboard boxes.

  • What’s been the biggest challenge for the program?

There are many different considerations when it comes to reuse. We usually ship our premium pet food in protective cardboard boxes to preserve the quality and the health benefits of the finished product up to the point of final consumption. Therefore, we had to ensure RePack packaging was strong enough to guarantee intact quality at delivery. It was also important for us to monitor and measure the feasibility of the program: how can we offer reusable packaging for each customer each month without increasing the costs? Should this solution cover several countries, or should we select one single country?  And we kept a constant eye on customer satisfaction––are customers willing to return the packaging each month?

  • What did it take to get the program off the ground? What key stakeholders and resources were involved?

ROYAL CANIN® ran a test over two months with 15 pet owners and sent them their refill order in a RePack packaging. They agreed to share their experience during individual interviews. This first test was very successful and received, on average, a rating of 4.8/5. Customers reported that RePack was: 1) Easy to use 2) Sustainable 3) A good solution for e-commerce. This valuable feedback helped us scale the reusable packaging project, whilst also recognizing what information was most relevant to French customers.

We also organized a workshop in our warehouse in France where all ROYAL CANIN® Individualis™ orders are prepared, packed and shipped. We met with the RePack team to review the order preparation as we were kicking off the first orders for the small pilot.

The product packaging size can vary significantly depending on if it is for a cat or a large dog for example, and therefore we usually need three sizes of cardboard boxes. The three sizes of RePack allowed us to meet our packaging needs perfectly. We tried RePack’s different sealing methods to find the most efficient and secure one for us. We tested the solidity of the packaging with a test and validated an International Safe Transit Association (ISTA) certification certifying that RePack packaging protected the pet food during transport.

Closed Loop Partners Releases Playbook of Tangible Single-Use Plastic Bag Reduction Solutions for Retailers

By Closed Loop Partners

March 14, 2023

Playbook highlights tried and tested solutions from partners in the Consortium to Reinvent the Retail Bag that can drive near-term, positive environmental impact and cost savings

NEW YORK, March 14, 2023 — Closed Loop Partners’ Center for the Circular Economy and its Consortium to Reinvent the Retail Bag released a new playbook to provide near-term single-use bag reduction wins that can be implemented by any retailer–– from small local stores to large national brands. The resource highlights effective solutions to reduce the number of bags needed by retailers and encourage the use of reusable bags customers already have at home. Key insights from the playbook are based on research, interviews, surveys and learnings from 17 of the world’s leading retailers across four key categories: communications, employee training, bag and fixture design, and customer incentives.

The playbook highlights 25 strategies across these four categories that cater to retailers who are at different stages of their journey. These strategies include detailed guidance on how best to prompt customers to bring their own bags, where to place reusable bags, items retailers can skip bagging, which customer incentives can be deployed and other strategies. The playbook insights are the product of a first-of-its-kind collaboration among Closed Loop Partners and many of the world’s leading retailers, including 14 retail partners in the Consortium to Reinvent the Retail Bag and three external retailers. Experts from Closed Loop Partners led the creation of the playbook, supported by retail consultancy, McMillanDoolittle, who performed quantitative and qualitative surveys and deep-dive interviews with retailers, supplemented with secondary research and analysis.

Reducing the number of single-use bags that retailers use across their stores can make a tremendous difference. Even a 1% bag reduction has a significant impact on our global waste footprint––in the U.S., that is equivalent to 1 billion fewer bags used and discarded. Beyond driving progress toward sustainability goals, using fewer single-use bags can also help retailers reduce costs, address challenges in stocking bags, engage employees, support customers, and build brand reputation and loyalty.

“Our new playbook walks retailers through strategies they can implement today to get teams and customers on board with reducing single-use bags in stores and encourage shoppers to reuse their own bags,” said Kate Daly, Managing Director of the Center for the Circular Economy at Closed Loop Partners. “This tool is for retailers who are looking for quick wins and those seeking innovative, new approaches. We hope these insights serve as an inspiration to retailers looking to reduce their plastic footprint and deploy bag reduction solutions.”

The Consortium to Reinvent the Retail Bag has been working to reimagine the retail bag in the store and across emerging channels like local delivery since its launch in 2020. The last three years have shown significant progress––growing from five retail partners to 15, and deploying more than 6,000 iterative tests, surveys and pilots across markets to help accelerate learnings and the development of sustainable bag solutions. This year, the Consortium will go back into market on a larger scale, testing different complementary strategies to reduce single-use bags. This work will build on the Consortium’s different workstreams––innovation, customer research, policy and infrastructure––and efforts to date. There is no silver bullet to addressing a global plastics waste challenge, and the diverse in-market efforts represent the multi-pronged holistic approach of the Consortium.

In Spring 2023, Consortium partners will test multiple strategies from the Playbook simultaneously in two cities in Arizona and Colorado, launching signage, marketing and customer prompts across stores. The goal of these tests is to enable a broader cultural shift towards customers bringing their own reusable bags from home. The Consortium is inviting other retailers––from mom-and-pop shops to large brands––to join and test the same prompts, signage and marketing materials in order to have the broadest reach with customers and to create ecosystem-wide impact.

Meanwhile, in New Jersey, where there is legislation banning single-use bags in certain stores, the Consortium will test a “returnable bag service” model in which customers are “borrowing” a bag onsite, reusing it before eventually returning it at the same or different retailer’s store to be washed, redistributed and reused by additional customers. This offers a solution for when customers forget to bring their own reusable bags.

Interested retailers can email [email protected] to inquire about joining the Consortium to Reinvent the Retail Bag to gain access to useful research, insights and continued in-market experimentation as well as potentially participate in pilots in Arizona and Colorado.

Learn more at http://beyondthebaginitiative.com/

About the Center for the Circular Economy at Closed Loop Partners

The Center for the Circular Economy at Closed Loop Partners unites competitors to tackle complex material challenges and to implement systemic change that advances the circular economy. Adept at navigating every step in the value chain, Closed Loop Partners brings together designers, manufacturers, recovery systems operators, trade organizations, municipalities, policymakers and NGOs to create scalable innovations that target big system problems. The Center’s first initiative, the NextGen Consortium, assembled leading food and beverage companies, including McDonald’s and Starbucks, to identify and commercialize a widely recyclable, compostable and/or reusable cup. 12 winning cup solutions were selected and the Consortium is supporting the testing of these new solutions as well as conducting select pilots to accelerate their path to scale. Learn more about the Center’s work here.

About the Consortium to Reinvent the Retail Bag

The Beyond the Bag Initiative, launched by the Consortium to Reinvent the Retail Bag, aims to identify, pilot and implement viable design solutions and models that more sustainably serve the purpose of the current retail bag. Closed Loop Partners’ Center for the Circular Economy launched the initiative with Founding Partners CVS Health, Target and Walmart. The Kroger Co. joined as Grocery Sector Lead Partner, DICK’S Sporting Goods joined as Sports & Outdoors Sector Lead Partner, Dollar General as Value Sector Lead Partner, TJX as Apparel & Home Goods Sector Lead Partner, and Ulta Beauty as Beauty Sector Lead Partner. Ahold Delhaize USA Brands, Albertsons Companies, H-E-B, Hy-Vee, Meijer, Wakefern Food Corp., and Walgreens are Supporting Partners, and Conservation International and Ocean Conservancy serve as Environmental Advisory Partners. Learn more about the Consortium here.

Contact: [email protected]

 

Closed Loop Partners Joins Forces with U.S. Composters and Composting Industry to Launch Large-Scale In-Field Disintegration Tests for Compostable Packaging

By

January 23, 2023

Data from the pilot will be shared to help shape international standards for field testing compostable packaging and contribute to the launch of an open-source results database

NEW YORK, NY—January 23, 2023— The Composting Consortium, a collaboration of industry partners managed by Closed Loop Partners, announced Monday the launch of its Compostable Packaging Disintegration Pilot. The initiative is the most comprehensive collaborative study of real-world compostable packaging disintegration in the U.S. to date. The project marks a milestone for the Consortium, as it aims to improve available data on how certified, food-contact compostable foodware and packaging is currently breaking down at various types of composting facilities––from static piles to worms to GORE® covers. Participating facilities include Ag Choice; Atlas Organics; Black Earth Compost; The Foodbank, Inc. of Dayton, Ohio; Happy Trash Can Curbside Composting; Napa Recycling; Specialized Environmental Technologies, Inc.’s Empire Facility; Veteran Compost and Windham Solid Waste Management.

Working with these industrial composting facilities across the U.S., the Compostable Packaging Disintegration Pilot will evaluate the disintegration of more than 30 types of certified compostable products and packaging––including compostable cutlery, molded fiber bowls, bioplastic cups and snack packaging––across facilities operating with varying climates, composting methods and equipment. Data gathered from the assessment will inform the Consortium’s broader work to align the rapid growth of compostable packaging with on-the-ground operational and business needs of industrial composters.

Pilot development was informed by the expertise of the Consortium’s partners, including key industry collaborators such as the US Composting Council (USCC) and the Compost Research and Education Foundation (CREF), as well as the Biodegradable Products Institute (BPI), BioCycle, Resource Recycling Systems (RRS) and consumer and packaging brand companies. These key stakeholders contributed technical knowledge to ensure that the pilot’s objectives, methodology and data align with the operational realities of composting facilities, as well as support circular and economically viable outcomes for composters.

Data collected from this pilot will be donated to the Compostable Field Testing Program (CFTP), a non-profit international research platform which facilitates field testing across North America. The CFTP is designed to develop comprehensive baseline data that correlates composting conditions with the disintegration of common compostable products and packaging. The Consortium’s donation of this data will accelerate the open-source publication timeline for the CFTP’s data set. Additionally, the Disintegration Pilot will serve as a trial for the first, and still-developing, in-field standard for assessing disintegration of compostable items at compost facilities, under development within ASTM International. Results from this pilot will help to enhance and accelerate the final ASTM field test standard through ASTM Committee WK80528 for both mesh bag and bulk dose test methods. CFTP is supporting the Pilot by providing its methodology, composter training and operations. Resource Recycling Systems (RRS), a sustainability and recycling consulting firm, will administer the on-site data collection and lead the data analysis and reporting.

“The CFTP was collaboratively launched in 2016, knowing that our industry needed more open, available data about the correlations between composting conditions and the disintegration of common compostable products,” said Diane Hazard, Executive Director of the Compost Research and Education Foundation, a founding partner of the CFTP. “The Foundation is excited to be part of this important work. By donating data to the CFTP, Closed Loop Partners and its Composting Consortium help enable our organization to launch an open-source database on compostable packaging degradation results.”

The EPA estimates that around 4% of food waste is composted in the U.S., and as the composting landscape in the U.S. evolves, new materials are flowing through the organics stream. With these changes comes increasing pressure to successfully recover and process food scraps and food-contact compostable packaging. Many cities across the country are setting ambitious zero waste goals and, in some cases, mandating organics diversion. Amidst these efforts, the compostable packaging market is poised to grow 17% annually between 2020 and 2027, adding complexity to the challenge. With lookalike and imposter materials contaminating composting and recycling facilities, composters face challenges in efficiently processing inputs and maximizing valuable outputs.

“Systems change starts with understanding what is true in a supply chain today and partnering with stakeholders to create the future we want to see,” said Kate Daly, Managing Director of the Center for the Circular Economy at Closed Loop Partners. “We are grateful for our partnerships with industry leaders and compost facility operators as we identify a path forward to increased diversion of valuable resources from landfill while driving value for compost manufacturers.”

“Leading the way in innovation and technology is what we do at Atlas Organics,” said Jorge Montezuma, Director of Engineering. “Our joint team of operations and engineering will provide insights that will guide the compostable packaging industry forward for decades to come.”

The Disintegration Pilot is a critical step in the Composting Consortium’s broader work to identify best practices in areas including consumer understanding of compostable packaging labeling and collection; sortation and sensing technologies; and policy. The Consortium will continue its collaborative work to build a roadmap for catalytic capital inputs that can support composting infrastructure in the U.S., find ways to increase the amount of food waste diverted from landfills and determine where compostable food packaging could add value to the system.

 

About the Composting Consortium

The Composting Consortium is a multi-year collaboration to pilot industry-wide solutions and build a roadmap for investment in technologies and infrastructure that enable the recovery of compostable food packaging and food scraps. The Composting Consortium is managed by Closed Loop Partners’ Center for the Circular Economy. PepsiCo and the NextGen Consortium are founding partners of the Consortium. Hill’s Pet Nutrition parent company Colgate-Palmolive, Danaher Foundation, Eastman, The Kraft Heinz Company, Mars, Incorporated, and Target Corporation joined as supporting partners, and the Biodegradable Products Institute, the US Composting Council and the U.S. Plastics Pact joined as industry partners. Our advisory partners include 5 Gyres, Foodservice Packaging Institute (FPI), Google, ReFED, Compost Research and Education Foundation (CREF), the Sustainable Packaging Coalition (SPC), TIPA, University College London (UCL), Western Michigan University (WMU), University of Wisconsin-Stevens Point, and World Wildlife Fund (WWF). Learn more about the Consortium at closedlooppartners.com/composting-consortium/

About the Center for the Circular Economy at Closed Loop Partners

Closed Loop Partners is at the forefront of building the circular economy. The company is comprised of three key business segments: an investment firm, innovation center and operating group. Closed Loop Partners brings together designers, manufacturers, recovery systems operators, trade organizations, municipalities, policymakers and NGOs to create, invest in, and support scalable innovations that target big system problems. In 2018, Closed Loop Partners launched its innovation center, the Center for the Circular Economy, which unites competitors to tackle complex material challenges and to implement systemic change that advances the circular economy. Learn more about the Center’s work at https://www.closedlooppartners.com/the-center/

 

About the US Composting Council

Founded in 1990, The US Composting Council advances compost manufacturing, compost utilization, and organics recycling to benefit our members, society, and the environment. Representing more than 800 members, about 500 of whom are manufacturers of compost, USCC’s mission is focused primarily on commercial compost manufacturing and marketing, and includes training, certification and education of compost facility operators; certification programs for compost testing; and lobbying and advocacy campaigns at the state and federal level.

About the Compost Research and Education Foundation

The Compost Research and Education Foundation, established in 1992, is an affiliate organization of USCC and supports initiatives that enhance the stature and practices of the composting industry by supporting scientific research, increasing awareness, and educating practitioners and the public to advance environmentally and economically sustainable organics recycling. The CREF has produced key publications that inform best practices for effective organics management, including the Test Methods for Evaluating Compost and Composting and the Compost Operations Training Course.

About the Compostable Field Testing Program

The Compostable Field Testing Program, or CFTP, is an international non-profit research platform which provides the method and materials to conduct field testing to composters across North America and beyond. Operating since 2016 as a collaborative venture between CREF and its partner BSIbio, the CFTP provides a standard test kit and a customizable protocol for the common ‘mesh bag method’. When participating facilities share back their results, this data is collected by the CFTP, aggregated and anonymized for eventual public release in an online database. This will provide comprehensive baseline data correlating composting conditions with the disintegration of common compostable products and packaging, enabling CREF, the public, the composting industry, compostable products industry and academics to develop tools for composters wanting to understand best practices for processing these feedstocks, and for product manufacturers to design products suited for real-world operating conditions.

About ASTM International

ASTM International is a globally recognized leader in the development and delivery of voluntary consensus standards. Today, over 12,000 ASTM standards are used around the world to improve product quality, enhance health and safety, strengthen market access and trade, and build consumer confidence. ASTM’s leadership in international standards development is driven by the contributions of its members: more than 30,000 of the world’s top technical experts and business professionals representing 140 countries. Working in an open and transparent process and using ASTM’s advanced IT infrastructure, ASTM members create the test methods, specifications, classifications, guides, and practices that support industries and governments worldwide. ASTM Committee WK80528 is developing the first in-field standard for measuring disintegration of compostable items. This field test method will be available for composters to assess how well compostable items break down in real world conditions.

About Atlas Organics

Atlas Organics is a leading composting company, providing municipalities, corporations, local businesses, and residential homes with access to commercial composting facilities that process organic waste streams. Atlas offers both pickup and delivery of the highest-quality grade of finished compost, soil blends, and mulches for use in agricultural settings, landscaping, golf courses, gardens, and site development projects across the United States. Founded in Spartanburg, SC in 2015, Atlas is now a Generate Upcycle company––owned and operated by sustainable infrastructure leader Generate Capital, PBC. Together we are rebuilding the world. For more information, please visit www.atlasorganics.net and http://www.generatecapital.com/.

 

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For further information contact:

Closed Loop Partners Media Relations

[email protected]

 

Closed Loop Partners Releases Key Insights from First-of-a-Kind Multi-Retailer Reusable Bag Pilots, with CVS Health, Target & Walmart

By

September 13, 2022

New report from Closed Loop Partners shares insights to guide retailers on effective reusable bag models, a key solution as regulations to reduce reliance on single-use plastic bags grow across the U.S.

Read the full report

September 13, New York, NY – Closed Loop Partners’ Center for the Circular Economy and the Consortium to Reinvent the Retail Bag released a new resource to help guide retailers looking to adopt reusable bag service models. The report, Beyond the Plastic Bag, shares key insights and analysis gathered from collaborative reusable bag pilots conducted in select CVS Health, Target and Walmart stores throughout Northern California in 2021, as part of the Consortium to Reinvent the Retail Bag’s Beyond the Bag Pilots.

Approximately 100 billion single-use plastic bags are used each year in the U.S., most of which end up as waste in landfills and the environment. Reuse models play an important role in addressing single-use plastic packaging waste, alongside other complementary waste mitigation strategies. As retailers work to respond to the urgent challenge and address increasing plastic bag regulations across the U.S., the report provides key findings on what drives an optimal shopper experience and uptake of reuse models:

Customer-facing journey for reusable bag services

  • Effective storytelling is foundational for building awareness
  • Convenience is imperative when it comes to adoption and sign-up
  • Customers are looking for a clear and easy reason to help them reuse
  • Accessible drop-off points and quick confirmation of return help build trust in the reuse system

 

Behind the scenes action enabling reusable bag services

  • Partnering with the right stakeholders matters
  • Impact must be measured at every stage
  • Further scaling reuse systems will help catalyze efficiencies

 

“Successfully implementing reuse models on the ground, and accelerating their growth, takes unprecedented collaboration. Since 2018, the Center for the Circular Economy has been convening competitors to address complex material challenges and advance circular solutions, including reuse,” said Kate Daly, Managing Director of the Center for the Circular Economy at Closed Loop Partners. “This collaboration with the nation’s largest retailers to test and pilot reusable bag solutions across multiple stores is a critical step toward reducing single-use plastic bag waste. Iterative testing and data-driven decision-making of reuse systems can help avoid unintended consequences, like insufficient recapture of reusable packaging or the one-to-one replacement of single-use plastics with ‘reusables.’ We hope that this report on the Beyond the Bag initiative serves as inspiration for forward-thinking organizations looking to bring reuse to the next level. The learnings from our pilots can help guide us toward a future in which reusing valuable materials and products in our economy becomes the commonsense norm.”

The Center for the Circular Economy launched the Consortium to Reinvent the Retail Bag in 2020, convening many of the world’s largest retailers to identify, test and implement innovative new design solutions that serve the function of today’s single-use plastic retail bag. The Consortium’s Innovation Partner, IDEO, worked closely with Closed Loop Partners and its retail partners in designing and running the reusable bag pilots in Northern California featured in the Beyond the Plastic Bag report. Findings from the Beyond the Bag Pilots build on and complement additional learnings from Closed Loop Partners’ NextGen Consortium that ran several reusable cup pilots in 2020, driving forward the Center’s work to rigorously test and hone reuse solutions to ensure that they achieve their intended impacts.

“Through partnerships with innovative startups, collaboration with other partners, and buy-in from our customers, the Beyond the Bag Pilots provided critical data-driven analysis on the role that reuse models could play in plastic waste mitigation when thoughtfully designed and their impact successfully measured,” said Sheryl Burke, Senior Vice President of Corporate Social Responsibility for CVS Health. “We still have a lot to learn collectively, but we’re thrilled to continue our journey towards a more circular future for retail.”

“Bringing Target, Walmart, and CVS Health to the same table demonstrates the partnership needed across our industry to address the challenge of plastic waste and achieve measurable environmental benefits for all,” said Amanda Nusz, Senior Vice President of Corporate Responsibility for Target and President of the Target Foundation. “We’re grateful for the insights these pilots have provided, and we’re applying what we learned to identify bag options that are best for our guests, propelling more circular systems throughout retail.”

“The Beyond the Bag Pilots fostered an unprecedented platform for connectivity between trailblazing reuse start-ups, customers, Walmart, and other retailers in the industry,” said Kathleen McLaughlin, Executive Vice President and Chief Sustainability Officer for Walmart. “The pilots created the space for collective experimentation, and provided data-driven insights on the ease, convenience, and perceived benefits of the models tested. This kind of on-the-ground diligence from pilots is critical to inform what could be next for reuse and where it could fit in a circular economy.”

Over the next year, the Consortium to Reinvent the Retail Bag will continue to conduct extensive research and in-market testing of designs and innovative bag solutions that can reduce single-use plastic bag waste. These aim to inform the viability of solutions in different contexts, as well as the full potential of solutions to more sustainably, accessibly and effectively get goods home.

About the Center for the Circular Economy at Closed Loop Partners

Closed Loop Partners is a New York-based investment firm comprised of venture capital, growth equity, private equity and catalytic capital, as well as an innovation center. In 2018, Closed Loop Partners launched its innovation center, the Center for the Circular Economy, which unites competitors to tackle complex material challenges and to implement systemic change that advances the circular economy. Closed Loop Partners brings together designers, manufacturers, recovery systems operators, trade organizations, municipalities, policymakers and NGOs to create, invest in and support scalable innovations that target big systems problems. In 2022, the Center launched a Reuse Insights Lab to advance the firm’s testing, piloting and investing in reusable packaging models. The Reuse Insights Lab conducts qualitative and quantitative research and data analytics through in-market testing, focus groups and customer interviews, to identify how to design and build the architecture for a reuse system that brings the circular economy to the forefront in our everyday life. Learn more about the Center’s work here.

About the Consortium to Reinvent the Retail Bag

The Beyond the Bag Initiative, launched by the Consortium to Reinvent the Retail Bag, aims to identify, pilot and implement viable design solutions and models that more sustainably serve the purpose of the current retail bag. Closed Loop Partners’ Center for the Circular Economy launched the initiative with Founding Partners CVS Health, Target and Walmart. The Kroger Co. joined as Grocery Sector Lead Partner, DICK’S Sporting Goods joined as Sports & Outdoors Sector Lead Partner, Dollar General as Value Sector Lead Partner, The TJX Companies, Inc. as Apparel & Home Goods Sector Lead Partner, and Ulta Beauty as Beauty Sector Lead Partner. Ahold Delhaize USA Brands, Albertsons Companies, H-E-B, Hy-Vee, Meijer, Wakefern Food Corp., and Walgreens are Supporting Partners, and Conservation International and Ocean Conservancy serve as Environmental Advisory Partners. IDEO is the Consortium’s Innovation Partner. Learn more about the Consortium here.

From 480 Innovative Submissions to 12 Sustainable Solutions: Where are the NextGen Cup Challenge Winners Now?

By Bea Miñana

April 13, 2022

Four key drivers have accelerated sustainable packaging innovation in the last 3 years 

In 2018, the NextGen Consortium launched its first initiative, the NextGen Cup Challenge––a global design competition seeking to identify and commercialize existing and future solutions for the single-use, hot and cold fiber cup system. Students, manufacturers, entrepreneurs, designers and businesses were invited to submit their ideas for the cup of the future. After a rigorous four-month review process, the Challenge narrowed nearly 500 submissions from over 50 countries down to 12 winners. 

These 12 winning solutions––broadly categorized into innovative cup liners, new materials and reusable cup service models––were chosen for their potential to help turn the 250 billion fiber to-go cups used annually from waste into valuable materials that can be reused and recovered. 

Today, many of these innovations continue to disrupt the status quo of the single-use cup, a seemingly convenient product that has come with a steep price over the years: cups ending up in landfills, creating greenhouse gas emissions that contribute to climate change. As companies look for ways to shift their business practices away from a wasteful take-make-waste system, there are tremendous opportunities for new solutions. The next wave of cup design is more innovative than ever, with new materials that can reduce environmental impact, and new systems that can keep valuable materials in play for longer.  

Over the last three years, we’ve seen the pandemic alter consumer preferences, more corporations commit to sustainability goals, and policy transform the landscape for circular packaging solutions, including reuse models. Amidst all these changes, NextGen Cup Challenge winners are paving a path forward in line with four key trends:  

1. New materials are increasingly competitive as an alternative to single-use plastic 

NextGen Cup Challenge winner, Footprint, continues to expand in its mission to replace single-use plastics with plant-based fiber at major food companies, retailers and consumer packaged goods companies, across categories including shelf-stable cups, meat trays and dairy. The company’s plant-based plates, bowls and other food-service items are in concession stands at Footprint Center, home of the winning NBA and WNBA teams, Phoenix Suns and Phoenix Mercury. This long-term naming-rights partnership between Footprint and the Suns management group puts a spotlight on sustainability, fan education and reducing the environmental impact of sports and entertainment events. In December 2021, Footprint announced a SPAC merger with Gores Holdings VIII, and is accelerating growth in key verticals like supermarkets, stadiums, and geographically in Europe, opening an R&D center in Eindhoven, The Netherlands, and expanding production in Poland with new factories coming online in the coming year. 

NextGen Cup Challenge winner, MM Kotkamills Boards, is developing new materials for a range of packaging types, including and beyond the cup. The company’s Oy’s ISLA® Duo material for hot beverages offers an alternative to polyethylene (PE) extrusion-based cups. The product is now in regular production and sold worldwide. MM Kotkamills has also widened their family of sustainable barrier board products with their new ISLA® Ice and Cream board solution for selling ice cream in retail stores and over the counter. Their new generation fiber solution-based ISLA® Duo is widely used in the event industry. The fiber-based cups are collected and recycled, with the cups’ wood fibers reused in the production of other fiber-based sustainable solutions, such as tissue paper or corrugated board. 

Colombier has widened their product range since winning the NextGen Cup Challenge. Their EcoBarrier Flex™, a pure paper solution with an innovative barrier, acts like plastic to preserve food products, prolonging shelf-life. EcoBarrier Flex was designed as primary packaging for cookies, potato chips, candy, food bars, powders and other food products, and is now piloting with major food brands. 

2. Reuse is going mainstream 

Significant changes have happened in its home country of Germany since RECUP was announced as one of the winners of the NextGen Cup Challenge. A law was passed that obliges catering establishments to offer a reusable alternative for to-go food packaging, advancing more widespread use of reusable systems. This important milestone supports the continued growth of RECUP, especially as they launch REBOWL, their new reusable alternative for take-away food. Since the NextGen Cup Challenge, RECUP has received several honors for their reusable packaging, including the “Blauer Engel”, the “European Reusable Award” and the Bavarian Environmental Medal. In 2020, RECUP partnered with McDonald’s in Germany on a reusable cup system. 

3. Strategic partnerships are expanding the reach of innovative solutions 

 

Since winning the NextGen Cup Challenge, Muuse has grown its network around the world. In 2019, the company expanded their track and trace reuse service in Hong Kong and partnered with Swire Properties to reduce waste within Taikoo Place. In 2021, they expanded their reuse service in Toronto, Canada. And in early 2022, they launched a partnership with Starbucks, enabling reuse at Starbucks stores at the National University of Singapore. They have also been working with GrabFood and food panda in Singapore to provide reusables for food delivery. Overall, they have been able to save 70,000+ single-use items from entering the waste stream, working with over 100 partners. In 2021, the team lost their founder, Brian Reilly, who is greatly missed by his family, friends, and colleagues. The Muuse team is extremely honored to continue out his legacy and push forward his vision for reuse. 

NextGen Cup Challenge winner WestRock recently joined forces with Tim Hortons as a brand partner for their pilot cup, which is expected to launch soon at select Vancouver restaurants. In addition to innovating a recyclable cup, the company continues to explore recyclable barrier technologies designed for the specific needs of other food packaging, including ice cream pints, lined water cups and yogurt cups. 

 

NextGen Cup Challenge winner PTT MCC was selected as one of the market testing solutions for compostable and recyclable paper cups by Starbucks in select stores in Vancouver, Seattle, San Francisco, New York and London. Many other brands have engaged the company to develop more sustainable paper cups solution using BioPBS, the company’s bio-based material for packaging. 

4.Capital is accelerating the growth of solutions  

Earlier this year, NextGen Cup Challenge winner SoluBlue won the Postcode Lotteries Green Challenge, a global sustainability award and one of the largest annual competitions in the field of sustainable entrepreneurship. Their seaweed-based polymer technology that helps extend the shelf-life of food, reducing both plastic waste and food waste, was selected from more than 650 startups competing from across Europe. The award of €500,000 in prize money will be used by SoluBlue to help scale up their technology for pilot production among retailers.  

 

Since winning the NextGen Cup Challenge, CLUBZERØ has gained even more market interest, with more than 380 investors committed to helping their fight for zero waste. Since the launch of their public crowdfunding campaign, CLUBZERØ has to date achieved over 120% of its goal. In September 2021, CLUBZERØ launched their reusable packaging to tackle plastic pollution across the takeaway sector in London, subsequently announcing partnerships with Just Eat, King’s Cross, ReLondon, Camden Council and First Mile. Having completed over 50,000 orders in Q4 2021, CLUBZERØ welcomed new U.S investors including Chris Vance (ex-Tesla + Impossible Foods) and partnered with Nestlé (Nescafé) to provide reusable packaging. 

Where do we go from here?  

The tremendous gains of these companies show that the road to circular foodservice packaging is being built quickly. Through its grant funding, business acceleration, testing and curated in-market pilots, the NextGen Consortium continues to strengthen the ecosystem of companies, innovators, investors, policymakers and consumers paving the way forward. This is just the beginning of our collective journey, and we are excited for a future in which circular packaging is the standard rather than the exception. 

Starbucks and McDonald’s Deploy Additional $10 Million with NextGen Consortium to Accelerate the Circularity of Foodservice Packaging & Address Urgent Waste Challenge

By

October 20, 2021

The Consortium expands its work to advance reusable packaging systems, strengthen recycling and composting infrastructure and scale foodservice packaging innovation

NEW YORK, Oct. 20, 2021 — Today, Closed Loop Partners announced an additional $10 million commitment from the NextGen Consortium‘s Founding Partners, Starbucks and McDonald’s, to continue the Consortium’s work: identifying, accelerating and scaling commercially viable, circular foodservice packaging solutions. The Coca-Cola Company increased its commitment to now participate as a Sector Lead Partner, paving the way for sustainable packaging solutions for its broad customer base. JDE Peet’s, Wendy’s and Yum! Brands will continue their participation as Supporting Partners in the Consortium, and the Consortium continues to invite other brands to join the effort.

Since 2018, the NextGen Consortium has made significant headway in advancing sustainable packaging innovation and recycling infrastructure to help end foodservice packaging waste, with an initial focus on redesigning the single-use hot and cold fiber cup. The Consortium’s NextGen Cup Challenge sourced 480 solutions globally to redesign the cup, selecting 12 winning solutions across three areas: innovative cup & cup liners, new materials, and reusable cup service models. Following the Challenge, the Consortium has continued to advance the development of innovative cup and cup liner innovations, and the Consortium’s Circular Business Accelerator supported six early-stage teams to help test and refine their solutions.

In 2019 and 2020, Accelerator teams executed on-the-ground tests at a large tech company’s campus with four solutions, including two reusable systems, moving to the pilot phase across 14 local, independent cafes in the San Francisco Bay area. These solutions received valuable feedback from customers, restaurants and other key stakeholders. Drawing on insights from those pilots, the Consortium released a first-of-its-kind report, Bringing Reusable Packaging Systems to Life, sharing a blueprint and open-source resource to encourage collaboration and the growth of reuse models. The Consortium also continued its work across the broader foodservice packaging value chain, conducting dozens of lab- and commercial-scale tests with recyclers, material test labs and paper mills to evaluate the performance, recyclability and recoverability of the fiber cup solutions. As part of this work, the Consortium collaborates with paper mills, recycling facilities and municipalities to expand recycling access and recovery of fiber cups as well as NextGen cups.

“Through NextGen, we’ve made great progress in growing more sustainable packaging solutions, and there is a lot more work to be done. Faced with increasing climate risks, eco-conscious customers and a resource-constrained world, the foodservice industry must double down on its efforts and band together to strategically tackle the mounting waste challenge,” said Kate Daly, Managing Director of the Center for the Circular Economy at Closed Loop Partners. “Starbucks, McDonald’s and other partners in the Consortium make clear their commitment to collaboratively accelerate more circular foodservice packaging solutions, and we encourage stakeholders––from packaging manufacturers to recyclers to designers––to join us in advancing NextGen solutions.” 

With the additional $10 million in funding, the Consortium will expand its efforts, including and beyond the fiber cup, to strengthen the sustainable packaging ecosystem. The Consortium will deepen its customer research and testing of reusable packaging systems, explore the circularity of additional packaging materials such as polypropylene (PP), and accelerate the development of more widely recyclable and compostable fiber-based packaging solutions, as well as the infrastructure pathways needed for their recovery. The Consortium’s increased focus on PP is driven by the growing demand for recycled PP in foodservice packaging, and the need to optimize recycling infrastructure to capture the material. With its additional focus on polypropylene, in 2020, the Consortium joined The Recycling Partnership’s Polypropylene Recycling Coalition as a Steering Committee member, collaborating to allocate millions of dollars in grants to recycling facilities to improve polypropylene recycling.

“Starbucks’ work with the NextGen Consortium has been an important part of our ongoing efforts to reduce single use cup waste, part of our larger goal to reduce waste sent to landfills by 50% by 2030,” said Michael Kobori, Chief Sustainability Officer at Starbucks. “There has never been a more critical time for industry collaboration to shift away from single-use packaging, promote reusability, and champion recyclability. We are thrilled to continue our work with the NextGen Consortium to drive sustainable solutions for our planet.”

“Over the last three years, the NextGen Consortium has demonstrated that working together as an industry helps accelerate sustainable change, and is paving a clear pathway forward for the industry to scale packaging solutions that can benefit the planet and the communities we serve,” said Marion Gross, Senior Vice President and Chief Supply Chain Officer at McDonald’s North America. “Knowing that industry-wide collaboration is essential to creating lasting, scalable impact, we invite others to join us in this important work to advance solutions and eliminate packaging waste.”

Individual waste mitigation efforts by Founding Partners Starbucks and McDonald’s further bolster the Consortium’s work to accelerate sustainable packaging innovation, foster more robust recovery opportunities for packaging, and develop, enhance and optimize emerging reuse models. Starbucks continues to innovate to encourage the use of personal reusable cups in stores, most recently in partnership with Ocean Conservancy, and will continue to test and learn from programs geared toward reducing single-use cups around the world. McDonald’s has also made strides toward reuse, partnering with TerraCycle’s Loop platform to pilot reusable cups in the brand’s UK stores, and continues to make tremendous progress in ensuring its packaging comes from renewable, recycled or certified sources.

“Getting to a circular economy will require every community, organization and industry to be involved in making it a reality. The food & beverage industry touches all people, and so the need for more sustainable packaging for our customers is a top priority,” said Alpa Sutaria, General Manager, Sustainability, North America Operating Unit, The Coca-Cola Company. “We are proud not only to continue our work with the NextGen Consortium, but to increase our commitment, now as a Sector Lead Partner. We invite others to join us in this effort to strengthen and scale circular solutions for packaging.”

“With approximately 11 million metric tons of plastic waste ending up in our oceans every year, we need to bring circular packaging solutions to the table. We know that to tackle this massive, shared challenge, all stakeholders have to be involved,” said Erin Simon, Head of Plastic Waste + Business at the World Wildlife Fund (WWF). WWF is an environmental advisory partner for the Consortium. “The NextGen Consortium can play an important role in catalyzing the collaboration we need by enabling cross-sector partnerships and open-source insight sharing, and we are proud to be a partner in this important work.”

Moving forward, even greater collaboration among businesses, industry groups, nonprofits and others will be needed to solve systemic waste challenges. Through the expanded commitment of the NextGen Consortium, the multi-year collaboration will continue to work across the value chain––with global brands, municipalities, NGOs, recyclers and manufacturers––to advance viable market solutions that scale throughout the supply chain and bring value to recovery systems.

About the NextGen Consortium

The NextGen Consortium is a multi-year consortium that addresses single-use food packaging waste globally by advancing the design, commercialization, and recovery of food packaging alternatives. The NextGen Consortium is managed by Closed Loop Partners’ Center for the Circular Economy. Starbucks and McDonald’s are the founding partners of the Consortium, with The Coca-Cola Company joining as a sector lead partner. JDE Peet’s, Wendy’s and Yum! Brands are supporting partners. The World Wildlife Fund (WWF) is the environmental advisory partner. Learn more at www.nextgenconsortium.com.

About the Center for the Circular Economy at Closed Loop Partners

Closed Loop Partners is a New York-based investment firm comprised of venture capital, growth equity, private equity, project-based finance and an innovation center. In 2018, Closed Loop Partners launched its innovation center, the Center for the Circular Economy, which unites competitors to tackle complex material challenges and to implement systemic change that advances the circular economy. Closed Loop Partners brings together designers, manufacturers, recovery systems operators, trade organizations, municipalities, policymakers and NGOs to create, invest in, and support scalable innovations that target big system problems. Learn more about the Center’s work here.

Reuse

The Comeback of Reuse, and the Path Forward

By Georgia Sherwin, Director of Strategic Initiatives & Communications

June 16, 2021

Many feared that the COVID-19 pandemic would push climate and sustainability priorities to the backburner, but the opposite proved true. Setbacks on the use of reusable bags and cups were only temporary as the world adjusted, and overall we witnessed an increase in popularity of reusable packaging solutions that alleviate the waste associated with single-use packaging. Consumer demand, behavior changes brought on by the pandemic, regulatory shifts, technological developments, the strong business case for resource efficiency and the need to protect our environment are all driving the growth of modern reuse models. As cities, towns and states across the U.S. start to reopen, and with Starbucks’ recent announcement that personal reusable cups will be accepted once more (on June 22), it’s critical that we examine the potential of these models, why they’re growing and how to remove any potential roadblocks in their pathway to scale

First, the basics: What do reuse models look like?  

Think back to the milkman model and then add a few more bells and whistles; you’ll land at today’s optimized refill and reuse models. From personal care products to beverages, refilling reusable containers is becoming more popular. There is no one size fits all when it comes to reuse. Some models are tech-enabled, which helps companies track, discount and incentivize reusable and refillable packaging, while gaining customer insights. Other models have completely closed loop systems, with collection, washing and disinfecting stations embedded in the dispensing machines to sanitize and return packaging onsite. And finally, the simpler models of previous decades hinge on “bringing your own” packaging to collect your products. 

Why are reuse models growing so quickly in 2021? What are the effects of the COVID-19 pandemic on reuse?

Heightened visibility of single-use plastic waste during the pandemic has further galvanized consumers and brands

As lockdowns were implemented across the U.S., many of us turned to food delivery. Amid a global health crisis, these services were a lifeline. But after relying on them day in and day out, the resulting pile of single-use plastic containers, cutlery or sachets mounting in the trash has become too much to ignore. Headlines across the globe extol these concerns, noting that COVID-19 has “supercharged” the world’s takeout habit and left a big mess, or that plastic waste has surged as restaurants use more disposable packaging. The same trend was seen with single-use masks, which now litter streets across the globe. With this heightened visibility of waste, more consumers are now clamoring for alternatives to single-use. 

Meanwhile, brands are doubling down on their sustainability efforts, including the implementation of reuse models. To name just a few examples of businesses prioritizing circularity amid the pandemic, in 2020 Closed Loop Partners convened 13 leading retailers representing more than 50,000 stores in the U.S. to reinvent the retail bag as part of our Beyond the Bag Initiative. This year, the initiative announced multiple winning reusable bag solutions that will be piloted over the coming months. Our portfolio company, Algramo, expanded to the U.S. in 2020, working with brand partners like Clorox and Colgate-Palmolive to offer refill services for household cleaning products in reusable packaging. Similarly, early in 2021, Burger King in the U.S. and Japan and Tim Hortons in Canada piloted reusable, container programs through Loop, a circular packaging platform. Just Salad also announced its plans to expand its popular reusable bowl program for digital orders.  

Increased digital literacy amidst the pandemic has helped better prepare us for the reuse revolution 

At the beginning of 2020, the concept of scanning a QR code to see the menu at a restaurant was likely alien, and laborious, at best. Yet today, ordering food at any restaurant often now involves scanning a QR code to see the menu. COVID-19 has fundamentally accelerated the digitization of our daily lives, as businesses and stakeholders across the globe experiment with increasingly “contact-less” or “automated” processes. The resulting uptick in e-commerce, and subsequent familiarity with a host of digital applications, including mobile wallets and tap-and-go payment systems, have helped to change habits and increase our collective digital literacy. 

This progress has laid the groundwork and opened many possibilities for the future of reuse models. Reusable packaging today often harnesses state-of-the-art technology to build smart systems that provide transparency to the user and useful analytics to the producer––bringing value to both retailers and customers. QR codes or radio-frequency identification (RFID) tags enable stakeholders to check a reusable product, for example a cup or bag, in and out along its lifespan, increasing visibility and in doing so creating opportunities for incentives for customers to return their packaging. The more familiar we become with QR codes or RFID, the smoother and easier the transition to reuse models will be.

Growing regulatory pressures in the U.S., including single-use plastic bans, are accelerating momentum for reuse  

The landscape of U.S. policies around materials management is changing rapidly in response to the urgency of the plastic waste challenge. The recent Break Free from Plastics Act 2021 not only lays the foundation for extended producer responsibility in the U.S., but also incentivizes businesses to create reusable products that can remain in circulation for multiple uses, moving away from single-use. These shifts in federal legislation are further bolstered by single-use plastic bans across multiple U.S. states, including California, Connecticut, Delaware, Hawaii, Maine, New York, Oregon and Vermont. Most recently, Washington state fast-tracked its plastics phase-out, with goals to ban single-use bowls, cups, plates, cutlery, straws, polystyrene food containers, thick plastic bags and helium balloon releases by the end of 2021, four years earlier than its initial 2025 target. As these regulatory shifts continue to gain traction, it will be critical to move toward a more collaborative and holistic approach across states to create a consistent regulatory environment, as businesses adapt their operations to integrate reuse models and other circular solutions. Right now regulations vary per place, and businesses must adapt accordingly. A more holistic approach could help align interests and accelerate consistent educational messaging to advance circularity. 

The odds seem in the favor of reuse right now, but what’s the catch? What do we need to watch out for? 

Reuse models must prioritize accessibility and convenience, or swathes of the population will be left behind 

As the “hippies” of the 1970s championed the protection of the earth and the promotion of sustainable practices like “reuse,” so have today’s affluent “yuppies” taken up the cause. As a result, sustainable products are now most often associated with a hefty price tag. But to move from serving a niche sliver of the population to the mainstream, reuse models need to work for everyone. They can’t be limited to high earners, nor can the ushering in of “smart,” tech-enabled reuse systems forget that not everyone has a smartphone or credit card.  Reuse models will be most successful when the needs of multiple stakeholders are integrated, to build widespread acceptance and accelerate uptake. We will need a multitude of innovations to fit different contexts—geographic, economic & social. 

Algramo is one company that is making reuse more affordable. The company’s system not only reduces single-use packaging waste through the use of reusable containers, but it also allows families to buy what they can afford. Through Algramo’s vending machines, customers can choose to purchase the exact quantity of cleaning product they need in bulk pricing, no matter how small the amount. 

Thorough analysis of the environmental impact of reuse models is necessary to evaluate any potential tradeoffs 

To be the most appropriate fit for a product or packaging, reuse models must have a net positive environmental impact. Last year, our NextGen Consortium––a convening of leading foodservice brands, including Starbucks and McDonald’s––piloted several reusable cup systems designed to reimagine a more sustainable beverage experience. These pilots demonstrated the need for stakeholders to consider two core principles for product design: 1) build to last and 2) build to be recovered. And yet, all materials used for packaging, even within reuse models, have an environmental footprint. To choose the least impactful material, its entire lifecycle must be taken into account. There are the upstream environmental costs to consider––for example, how energy intensive it is to extract the material––as well as the downstream costs of recovering materials after use. The number of times reusable packaging is used also ties directly to its environmental impact, as does its end-of-life pathway. For example, glass might be aesthetically appealing for customers, but it is heavy––making it more costly and emissions-intensive to transport––and is more difficult to recover.  Faced with this choice, reusable plastic options could be the more lightweight and recyclable option. 

While there are no simple answers, there are many possibilities. The pandemic has urged us to rebuild the status quo, and the runway for reuse models is being cleared. As we move forward, evaluating each reusable product or packaging application in its full context––with its entire life cycle and its operating market in mind––can help ensure that the reuse models of the future are economically sound, environmentally responsible, and accessible to and inclusive of all communities. As the conditions grow more optimal for the rise of reuse, we look forward to continuing the work needed to scale these models to their full potential, including building partnerships with brands to accelerate uptake.   


Closed Loop Partners invests in cutting-edge reuse and refill models through its investment funds, while also testing, piloting and scaling new reusable packaging solutions through its Center for the Circular Economy. In partnership with Upstream, Closed Loop Partners has also helped to launch the first national reuse awards in the U.S. — The Reusies. This inaugural event celebrates the pioneers, the trailblazers, the innovators and game-changing heroes who are working and advancing systemic change and solutions to create a world where we can get what we want and need without all the waste. Nominate companies and individuals here